Chidzidzo cheMyanmar Quail Feed Ring Die Pellet Mill — Hongyang HYPM Series & Custom Ring Die Engineering

Pfupiso yeVatungamiriri

Chikamu chekurima zvihuta muMyanmar chakawedzera zvakanyanya mumakore makumi mashanu apfuura, zvichikonzerwa nekuwedzera kwekudiwa kwemazai ezvihuta nenyama muYangon, Mandalay, neAyeyarwady Delta. Zvisinei, chikamu chikuru chemabasa ezvihuta zvidiki nepakati chinoramba chichivimba nekudya kwemhando ye "mash-type" - nzira yekudyisa ine zvipingamupinyi: kupatsanurwa kwezvinhu panguva yekufambisa, guruva rakakwirira rinotsamwisa kufema kweshiri, uye maitiro ekudya akasarudzika anokanganisa kufanana kwekudya. Chidzidzo ichi chinoratidza ruzivo rwekambani ye60,000-bird quail layer muBago Region yakatsiva chirongwa chayo chekudyisa chinobva mu "mash" ne "pelletized system" yakavakirwa paHongyang HYPM series ring die pellet mill uye "current-engineered ring die". Mwedzi gumi nemiviri yedata rekugadzira rinoongororwa kuti riongorore mhando yepellet, kushanda zvakanaka kwechikafu, mashandiro eshiri, uye kugadzikana kwekushanda.

1. Chikamu chezvikwe zveMyanmar neMupata wePellet

Indasitiri yehuku muMyanmar yagara ichinyanya kukoshesa huku dzenyama dzemombe nedzema layer, asi kurima zvihuta — kunyanya zvihuta zvekuJapan (Coturnix japonica) zvakapfuyirwa mazai — kwave kuri kukura nekukurumidza. Ruzivo rwehurumende rwakaunganidzwa neLivestock Breeding and Veterinary Department runoratidza kuti huwandu hweshiri dzemhando iyi hwakapfuura mamiriyoni masere muna 2025, neBago Region, muganhu weYangon, neSagaing zvichitora anopfuura 60% yehupfu hweshiri. Mabasa mazhinji akarongwa semakondirakiti kana ma network ekukura kwezvibvumirano anosanganisira kutenga chikafu, masevhisi ekurapa mhuka, uye mukana wemusika wevarimi vadiki vega vega.

Pasinei nekukura uku, kushandiswa kwetekinoroji yezvikafu kuri kunonoka. Ongororo yakaitwa muna 2024 neMyanmar's Livestock Federation yakawana kuti vanenge 70% yevanogadzira mazai ezvikware vachiri kupa chikafu chakabikwa, zvichienzaniswa nevasingasviki 30% vachishandisa macrumbles kana mapellets. Zvikonzero zvacho zvaive zvehupfumi - mapellet mills anomiririra mari yakawanda - uye chikamu musiyano weruzivo maererano nemabhenefiti ekugadzira anogona kupihwa nepelleting kushiri diki uye inonzwa metabolic metabolic sezvikware.

2. Mamiriro Ekutanga eMubatanidzwa

Mubatanidzwa wezvihuta uyu, uri makiromita makumi mapfumbamwe kuchamhembe kwakadziva kumabvazuva kweYangon muBago Region, unoshanda nechiyero chezvihuta zvinokwana zviuru makumi matanhatu zviri mumashedhi matanhatu akavhurika mativi ane mhepo yekupinda mumigero. Vasati vagadzirisa michina, mushandirapamwe uyu wakawana chikafu chezviyo nesoya kubva kufekitori yekudya iri pedyo ndokuchisanganisa panzvimbo yacho nerayisi nematombo emupunga akatengwa munharaunda, vachiisa chikafu chakapedzwa sechimedu chakaoma.

Zviyero zvekutanga zvakaunganidzwa mukati memwedzi mitanhatu isati yakwidziridzwa zvakaratidza zvinotevera:

Chiyero Chekuchinja Kwechikafu (FCR): 2.85 kg yekudya pa kg yemazai anogadzirwa (avhareji inorema pamashedhi matanhatu). Kudya Kweshiri Zuva Nezuva: 26.5 g, nekudururwa kwemvura uye kurasikirwa neguruva kunofungidzirwa kweinenge 8-10% pakati pemigero yekusanganisa nematireyi ekudyisa. Kugadzirwa kwemazai eHuku: 82.3% (avhareji pamashedhi; shedhi inoshanda zvakanaka pa85.1%, isina simba pa78.6%). Kufa: 1.9% pamazuva makumi maviri nemasere ekugadzirwa, nematambudziko ekufema achikonzera chikamu chikuru chekucheka mhuka.

Vatungamiriri vemabhizinesi pamwe chete vakaona zvinhu zvitatu zvinorwadza: kutambisa chikafu zvakanyanya panguva yekudya, kudya zvinovaka muviri zvisingawanzoitiki nekuti shiri dzaisarudza zvidimbu zvikuru ndokusiya hupfu hwakatsetseka, uye kufema kunokonzerwa neguruva nguva nenguva munguva yekusanaya kwemvura (Mbudzi-Kukadzi).

3. Nzira Yekusarudza

Mushure mekuongorora mazano kubva kune vatengesi vemidziyo vatatu, kambani iyi yakasarudza chigayo cheHongyang HYPM series ring die pellet chakayerwa pa3-5 tonnes paawa - chiyero chinoenderana nekushanda kwekambani, icho chinosvika matani 3.2 pazuva. Sarudzo yacho yakavakirwa pane zvimwe zvinhu zvakati wandei:

1. Kuisa zvinhu zvemunharaunda. Hongyang yakanga yatanga chirongwa cheHYPM paYangon-based layer feed mill mwedzi gumi nemana yapfuura; vamiriri vemakambani vakashanyira nzvimbo iyi vakaona mashandiro akasimba.

2. Kugona kugadzirisa jira remachira. Kudya kwezvikware kunoda dhayamita yepellet yakapedzwa iri pakati pe1.5 mm ne2.5 mm - diki zvakanyanya pane 3-5 mm pellets dzinoshandiswa pakugadzira huku dzenyama nedzemachira. Chikwata cheinjiniya cheHongyang chakapa jira remachira rakagadzirwa nechinangwa chine dhayamita yegomba rakakodzera, chiyero chekumanikidzwa, uye simbi yekushandisa iyi.

3. Kuva pedyo nekutengesa mushure mekutengesa. Nyanzvi yezvemagetsi yakadzidziswa kuHongyang iri muYangon yakakwanisa kutarisira kuiswa uye kuita chirongwa chekutanga chekugadzirisa panzvimbo yacho.

4. Ring Die Engineering yeChikafu cheQuail

Chidimbu chemhete chinomiririra moyo wechero chigayo chepellet, uye magadzirirwo aro anotungamira zvakananga kunaka kwepellet, mwero wekushandiswa kwesimba, uye kushandiswa kwesimba patani. Pakushandisa chikafu chezvikware ichi, Hongyang yakapa chidimbu chemhete chakagadzirirwa zvinotevera:

Zvinhu zvekufa: 20CrMnTi alloy steel, yakakandwa uye yakadzima vacuum. Kuoma kwenzvimbo: HRC 58–62. Dhayamita yegomba: 2.0 mm. Chiyero chekumanikidza chinoshanda (L/D): 1:8.5. Upamhi hwebasa rekufa: 140 mm. Kugadziriswa kwekubvisa: Kupinda kwakatetepa kune cylindrical relief, counterbore ine matanho matatu. Kugadziriswa mushure mekugadzirisa: Kupukuta kwematanho akawanda kusvika kuRa ≤ 0.8 µm mukati megomba roughness.

Sei sarudzo idzi dzichikosha? Chiyero chekumanikidzwa kwe1:8.5 chinochengetedza nemaune kuti quail layer ration ine fiber yakawanda (crude fiber - 4.2%) isanyanya kukanganiswa uye kupisa, izvo zvinogona kuderedza kupisa kwemavhitamini nemaamino acids. Iyo 20CrMnTi alloy ine vacuum quenching inoburitsa martensitic surface layer isingaparare uye yakagadzikana pasi pekupisa kunowanzoitwa nekushanda kwezuva nezuva. Iyo counterbore relief ine matanho matatu inoderedza back-pressure pakubuda kwe die, ichideredza kushandiswa kwesimba kwakananga uku ichichengetedza pellet integrity. Kushivirira kwedhayamita yegomba kunochengetwa kusvika ± 0.05 mm, zvichiita kuti imwe neimwe yemaburi anopfuura 1,400 ibudise mapellets mukati mebhandi rakasimba - chinhu chakakosha pakudyisa shiri ine upamhi hwemuromo hwemamirimita mashoma chete.

5. Kukwira Kwekugadzirwa uye Kushanda Kwakasimba

Kuiswa kwacho kwakapedzwa mukati memazuva mashanu panguva yekumbomira kugadzirwa. Chigayo chepellet chakabatanidzwa pasi pemuchina wekusanganisa ribhoni uripo uye kumusoro kwemuchina wekutonhodza unoshanda, zvichigadzira tambo yepellet inoenderera mberi. Tembiricha yekutonhodza yakagadzika pa78-82°C nenguva yekugara yemasekondi 45-50, uchishandisa utsi hwakaoma hwakaguta pa2.5 bar - maparameter akawanikwa kuburikidza neprotocol yakarongeka yekupa simba yaisanganisira kugadzirisa zvishoma nezvishoma pamusoro pemabhechi gumi nemana.

Mushandirapamwe uyu wakachinja mashedhi ese matanhatu kuita chikafu chepelleted kwemavhiki matatu kuitira kuti shiri dzikwanise kuchinja zvishoma nezvishoma. Data repashure pekuchinja rakaunganidzwa kubva pamwedzi wechi4 kusvika kumwedzi wechi12, kana hurongwa hwasvika padanho rakagadzikana uye mapoka eshiri ajaira zvizere:

FCR (kg yekudya / kg ye mazai): 2.85 isati yagadzirwazve kana 2.47 mushure mekugadzirwa, kudzikira kwe13.3%. Kudya kwemhuka zuva nezuva (g/shiri): 26.5 isati yagadzirwazve kana 24.8 mushure mekugadzirwa, kudzikira kwe6.4%. Kurasika kwekudya (% yekudya kwakapihwa): 8–10% isati yagadzirwazve kana 2% mushure mekugadzirwa, kudzikira kweanenge 80%. Kugadzirwa kwemazai ehuku: 82.3% isati yagadzirwazve kana 86.9% mushure mekugadzirwa, kuwedzera kwe4.6 muzana yemapoinzi. Pellet Durability Index (PDI): 96.8% mushure mekugadzirwa (hazvishandiswe kana kuvandudzwa). Kuomarara kwepellet: 1.2–1.5 kg mushure mekugadzirwa (hazvishandiswe kana kuvandudzwa). Kufa kwega kwega: 1.9% isati yagadzirwa kana 1.3% mushure mekugadzirwa, kudzikira kwe0.6 muzana yemapoinzi. Magetsi: 14.8 kWh/tonne pellet mushure mekuvandudzwa (hazvishandiswe usati wavandudzwa).

Kukosha kwePDI kwe96.8%, kunoyerwa kota yega yega uchishandisa Holmen tester, kunoratidza kusimba kwepellet kuburikidza nekutakura, kuchengetedza mabhini, uye kugoverwa kweauger. Chikamu chefines - zvinhu zvinopfuudzwa nesipo ye1.0 mm - zvakaramba zviri pasi pe1.5% yehuwandu hwese hwezvinhu, izvo vashandi vekubatana vakati zvinokonzerwa nejometri yegomba rakafanana uye nzvimbo dzemukati dzakakwenenzverwa dzeHongyang ring dzinofa.

6. Migumisiro Inooneka yeMasangano Ekubatsirana

Kupfuura kubudirira kwenhamba, shanduko dzakawanda dzekushanda dzakaonekwa panguva yekushanya kwevatariri uye kubvunzurudzwa kwevarimi kwakaitwa munguva yekusimudzirwa kwemunda:

Kufanana kwemaitiro ekudyisa. Kuwanda kwekudya kwekusarudza - shiri dzinokwenya chikafu kuti dzibvise zvidimbu zvinodiwa - kwakaderera zvakanyanya. Nekuti mapellets ane zvese zvinoumba chikafu muchikamu chimwe nechimwe chakasiyana, peck yega yega inopa huwandu hwakakwana hwekudya.

Hutano hwekufema. Huremu hweguruva hwakayerwa mukati memashedhi hwakaderera kubva paavhareji ye2.8 mg/m³ kusvika pa0.7 mg/m³ munguva yekusanaya kwemvura, zvichienderana nekudzikira kwehuwandu hwemapundu ane chekuita nekufema kubva pa0.7% kusvika pa0.3% padanho rega rega.

Hunhu hwemagoko ezai. Mazai anobva kumapoka akadyiswa nepellet akaratidza ukobvu hwemagoko epakati pe0.196 mm zvichienzaniswa ne0.183 mm pasi pechirongwa chekupwanya, kuvandudzika kwakaita nyanzvi yezvekudya yekambani iyi kwakakonzerwa nekuwanda kwecalcium nephosphorus mu matrix ine pelletized uko matombo e limestone anosungwa panzvimbo pekuti agare zvakanaka.

Kuvimba kwemushandisi. Chigayo chepellet chakashanda kwemazuva makumi maviri nemaviri kusvika makumi maviri nematatu pamazuva makumi maviri nemasere, nguva yakatarwa yekumira ichingogumira pakuongorora madhiri uye kunyorovesa mafuta nguva dzose. Hapana kumira kusina kurongwa kwakakonzerwa nechigayo chepellet kana ring die kwakanyorwa mukati memwedzi mipfumbamwe yekuongorora.

7. Hunhu hweHongyang

Kushanda kwakaonekwa paBago cooperative iyi kunoratidza seti yemabasa ekugadzira ari muHongyang's ring die production line:

Kutevedzana kwezvinhu zvisina kucheneswa. Ringi yega yega isina chinhu inopihwa nhamba yekupisa inoenderana nesitifiketi yekutanga yesimbi, ichinyora kuumbwa kwemakemikari uye hunhu hwemakanika usati watanga kugadzira.

Nzira yekudzima vacuum. Kurapa kupisa kunoitwa muchoto chevacuum chine kudzora tembiricha yenzvimbo dzakawanda, zvichiteverwa nekurapa kwakadzika kwe cryogenic kushandura austenite yakachengetwa kuita martensite - danho rinodzikamisa chimiro chechinhu uye rinoita kuti hupenyu hwebasa huwedzere pasi pekumanikidzwa kwekupisa kunodzokororwa.

Metrology panzvimbo dzakasiyana-siyana. Dhayamita yegomba, pitch, uye counterbore geometry zvinoongororwa nemichina yekuyera maburi (CMM) pamatanho matatu: mushure mekuboorwa kwepfuti, mushure mekupisa, uye mushure mekuporishwa kwekupedzisira. Madhayi anowira kunze kwe ± 0.05 mm tolerance anorambwa asati atumirwa.

Kuiswa kwemafuta muchina usati watumirwa. Muchina wega wega weHYPM pellet unoongororwa kuti haupinze mafuta uye unoongororwa kwenguva pfupi usati waiswa muchina, zvichiita kuti chigadziko che roller-die chive pachena, tembiricha yebearing, uye mazinga ekuzununguka zvienderane nezvinodiwa.

Izvi hazvisi zvichemo zvekushambadzira; igedhi rekuchengetedza hunhu rakachengetwa iro mutengi anogona kusimbisa panguva yekuongorora kwefekitori - sarudzo iyo cooperative inoda kushandisa kana yakura kusvika kune imwe nzira yechipiri yekugadzira.

8. Pfupiso

Ruzivo rweBago cooperative runoratidza kuti kuchinja huwandu hwezvikware kubva pakusanganiswa kuenda kumhando yepellet, uchishandisa michina yepelleting yakanyatsotsanangurwa uye ring die yakagadzirwa kuti ishandiswe, kunogona kuunza kuvandudzwa kwemanhamba maviri mukushanda kwekuchinja kwezvikware ukuwo zvichideredza marara, kugadzirisa hutano hweboka, uye kuwedzera kubuda kwemazai. Hongyang HYPM series ring die pellet mill, yakabatana ne 20CrMnTi ring die yakagadzirwa kuti ikwanise kushivirira uye ine chiyero che conservative compression, yakapa throughput yakavimbika mukati memwedzi mipfumbamwe yekushanda kwebhizinesi - pasina kana kumbomira kamwe chete kwakabatana nemutsara wepelleting. Kune chikamu chiri kukura chezvikware muMyanmar, uko mari inowanikwa inoumbwa zvakanyanya nemutengo wezvikware pamwe nemutengo wemazai, rudzi urwu rwekudyara mumidziyo yakanangwa runopa nzira inoshanda yekuvandudza hupfumi hweyuniti.

Manyuko edata: Zvinyorwa zvekugadzira mombe dzemubatanidzwa (Ndira 2025 - Kurume 2026), mishumo yekuongorora zvipembenene zvekota yega yega, Kuberekesa Zvipfuyo neVeterinary Department quail census (2025), ongororo yekudya kwemhuka yeMyanmar Livestock Federation (2024). Mifananidzo uye zvinyorwa zvekushanya panzvimbo zviripo kana zvikumbirwa.