Pfupiso yeVatungamiriri
| Paramita | Pamberi peHongyang | Mushure meHongyang | Kuvandudzwa |
|---|---|---|---|
| Nhamba Yekusimba Kwepellet (PDI) | 91.2% | 96.5% | +5.3 pp |
| Kushandiswa Kwesimba Chairo | 14.8 kWh/t | 12.1 kWh/t | -18.2% |
| Avhareji yeKuburitswa | 7.1 t/awa | 8.2 t/awa | +15.5% |
| Hupenyu hwebasa reRing Die | maawa 1,800 | maawa 2,650 | +47.2% |
| Mari Yekudzoserwa Kwemari Yefaindi | 8.5% | 3.1% | -63.5% |
| Nguva Yekuzorora Isina Kurongwa Pamwedzi | maawa 6.2 | 1.5 awa | -75.8% |
Kumashure
Italy ndiyo nyika yechina pakukura mukugadzira chikafu chezvirimwa muEuropean Union, nekugadzirwa kwese kwakasvika matani mamiriyoni gumi nemashanu nemazana matanhatu muna 2025 zvichienderana neAssalzoo, sangano renyika revagadziri vezvikafu zvezvipfuyo. Chikamu chehuku chega chaive ne39.1% yezvigadzirwa zvenyika zvinodarika matani mamiriyoni matanhatu pagore uye chinoramba chiri icho chinotyaira kugadzirwa kwechikafu cheItaly. Mari inowanikwa muchikamu ichi yaipfuura mabhiriyoni gumi nerimwe eEUR (+3% gore negore), ichitsigirwa nekuwedzera kwe5.3% kwekudyara kwakatarwa kwakanangana nekubudirira kwekugadzira uye hunyanzvi.
Mupata wePo uri kuchamhembe kweItaly ndiwo une nzvimbo dzakawanda munyika dzekugadzira chikafu, uye makambani mashanu epamusoro anosanganisira Gruppo Veronesi, Amadori, Cargill Italia, Cereal Docks, neMartini Alimentare ari kudzora huwandu hunofungidzirwa hwe45 55% hwezvigadzirwa zvenyika kubva muzvivakwa zvikuru zvine huwandu hwematani 200,000 kusvika 600,000 pagore. Pamwe chete nemakambani makuru aya, network yemakambani ekugadzira chikafu akazvimirira epakati nepakati anoshandira varimi vehuku vemunharaunda, vachiwanzokwikwidzana pamusoro pekuchinja-chinja kwekugadzira chikafu, kuvimbika kwekutumira chikafu, uye kuenderana kwemhando yekudya.
AgriFeed Lombardia Srl, iri mudunhu reCremona, makiromita angangoita 80 kumaodzanyemba kwakadziva kumabvazuva kweMilan, ndeimwe yemakambani akazvimirira ekugadzira chikafu chemhuka. Yakavambwa muna 2003, kambani iyi ine nzvimbo yekuchengetera mombe ine mutsetse mumwe chete ine simba rematani 80,000 pagore, ichigadzira chikafu chemombe chakakwana muzvikamu zvekutanga, zvekurima, uye zvekupedzisira. Vatengi vayo vane mapurazi makumi maviri nemasere emombe muLombardy neEmilia-Romagna, pamwe chete vachichengeta shiri dzinosvika mamiriyoni 1.2 padenderedzwa rega rega pasi pechibvumirano chekurima shiri nekambani inogadzira huku munharaunda.
Dambudziko
Pakutanga kwa2025, timu yekugadzira yeAgriFeed Lombardia yakatanga kuona kudzikira zvishoma nezvishoma asi kuchiripo mukushanda kwepelleting line. Kuburitswa kwezuva nezuva kwakanga kwadzikira kubva paavhareji yekare yeinenge 8.0 t/h kusvika pa7.1 t/h, nepo kushandiswa kwesimba kwakakwira kusvika pa14.8 kWh/t. Pamusoro pedhipatimendi rekusimbisa hunhu, pellet durability index (PDI) yakayerwa ichishandisa Holmen NHP100 pneumatic tester, nzira yakajairika inoshandiswa nevagadziri vekudya vekuEurope yakanga yadzikira kubva pa95% kusvika paavhareji ye91.2%.
Migumisiro yacho yakawedzera kuburikidza nekutengesa. Kuwanda kwemari yefaindi muzvikafu zvakaendeswa kwakakonzera zvichemo kubva kumapurazi matatu makuru ehuku dzenyama zvichiti kudya kwenyama kwakawedzera muzvikafu zvinodyisa pani uye kuderera kwehuwandu hwekuchinja kwemari yekudya. Mari yefaindi yakadzorerwa kubva kumasystem ekuzadza otomatiki pagayo pachayo yakakwira kusvika ku8.5% yehuwandu hwese hwemafuta akabuda, zvichida kugadziriswazve izvo zvakawedzera kushandisa simba uye kugona. Hupenyu hwebasa reRing Die hwakanga hwapfupika kusvika kumaawa angangoita 1,800 ekushandisa pellets usati wasakara, kukora pamusoro, uye kuderedzwa kwemari yekubvisa kukanganiswa kwepellets.
Mutengesi we ring die aripo wekambani iyi, uyo akakurudzirwa neEuropean OEM, anofa nemutengo wepamusoro-soro nemavhiki masere ekutungamira. Maneja wekushanda weAgriFeed Lombardia, Marco Bellini, akatsvaga dzimwe nzira dzingaite kuti pave nekuvandudzwa kunooneka muhurefu hwe die uye mhando ye pellet, ukuwo achiramba achienderana ne pellet press iripo uye steam conditioning system.
Zvinodiwa zvikuru zvehunyanzvi zvakaonekwa nechikwata chekugadzira zvinosanganisira:
- Zvinodiwa zvechikafu zvinoenderana nedhayamita yepellet ye4.0 mm yechigayo uye musanganiswa weupfu hwechibage-gorosi-soya unowanzo shandiswa mukudya kwenyama dzemombe dzekuchamhembe kweItaly.
- Chiyero chekudzvanya chinoshanda chakagadzirirwa kukuya zviri pakati nepakati (avhareji yedhayamita 600 650 µm) mushure mekukuya nehammer
- Hunhu hwemaburi hunogara huripo kuitira kuti pave nechokwadi chekuti mapellets akaenzana uye kuti zvidimbu zvidiki zviparadzaniswe panguva yekutakura nekurodha zvinhu nemhepo.
- Mitengo inokwikwidzana uye nguva yekutumira ipfupi pane yakatarwa nemutengesi aripo kwemavhiki masere
Hongyang's Solution
Mushure mekuongorora vagadziri vema "ring die" vepasi rose, AgriFeed Lombardia yakasarudza Liyang Hongyang Feed Machinery Co., Ltd. zvichibva pamhando yezvigadzirwa zvehunyanzvi, data rekushanda rakanyorwa kubva kuEurope, uye hunyanzvi hwekambani mukugadzira simbi dze "ring die" uye tekinoroji yekuboora maburi.
Yakavambwa muna 2006, Hongyang inogadzira ma ring dies, ma roller shells, hammer mills, ma mixers, uye ma cooler ekushandisa chikafu chakasanganiswa, aquafeed, uye zvipfuyo. Kambani iyi yakapa ma ring dies ekutsiva anoenderana nemakambani makuru e pellet press anosanganisira CPM, Bühler, Van Aarsen, Andritz, naZhengchang, nekutumira kunze kwenyika kuSoutheast Asia, Middle East, Africa, Europe, neSouth America. Ma ring dies ese anogadzirwa pamichina ye CNC drilling gun inoshandisa ma drill bits anotorwa kubva kuGermany, zvichiita kuti dhayamita yemaburi ienderane, kupedzisa kwenzvimbo, uye chiyero chekumanikidza chinoshanda pa dies yega yega inogadzirwa.
Kugadziriswa kweMidziyo
| Chikamu | Tsanangudzo |
|---|---|
| Pellet Press | Chigadziko chiripo che 250 kW (chinoenderana neCPM) |
| Muenzaniso weRing Die | Hongyang SZLH 7932-42 |
| Dhayamita Yemukati yeRing Die | 673 mm |
| Upamhi Hunoshanda hweRing Die | 192 mm |
| Dhayamita yeMakomba Anofa | 4.0 mm |
| Chiyero Chekudzvanya Chinoshanda (L/d) | 10.5:1 |
| Kugadziriswa kweRubatsiro | Chigadziko chepamberi chakatetepa, chine nhanho nhatu |
| Zvinhu Zvinofa | Simbi ine chromium alloy yakawanda (Cr 20 22%), yakaomeswa ne vacuum |
| Kuoma Kwepamusoro | 60 62 HRC mushure mekurapwa nekupisa |
| Kuenderana kweRoller Shell | Magoko eSZLH akakomberedzwa, akaenzana, rudzi rwakavhurika |
| Kubatanidzwa kweConditioner | Chinotonhodza che double-shaft chiripo, tembiricha yekuchengetedza ye 95°C |
Kuongorora Kwehunyanzvi
Kushandiswa kwesimbi uye Kuramba Kupfeka.Chidimbu cheSZLH chakagadzirwa nesimbi ine chromium yakawanda ine chromium iri muchikamu che20 22%, chakaomeswa ne vacuum kuti chiwane kuomarara kwepamusoro kwe60 62 HRC nehukuru hwakasimba hwekesi hunodarika 3.5 mm. Iyi simbi inopa simba rekudzivirira kupfeka kwakanyanya kunonyanya kushandiswa mukugadzira nyama dzemombe dzinobva muchibage, kunyanya kukwesha kwezvimedu zvechibage zvakakuyiwa (600 650 µm GMD) zvichipfuura nemaburi ekupwanya nekumanikidzwa kunodarika 1,200 kg/cm². Maitiro ekuongorora zvinhu zvakasvibiswa eHongyang - anoitwa pabhechi rega rega resimbi isati yagadzirwa inoita kuti pave nekuumbwa kwe alloy kwakafanana uye inobvisa njodzi yekusiyana kwekuomarara pakati penzvimbo yekugadzira.
Kunyatsoongorora Maburi.Kusiyana nenzira dzechinyakare dzekuboora dzinogona kugadzira dhayamita yemaburi akasiyana (± 0.10 mm kana kupfuura) uye geometry yebhore risingawirirane, Hongyang inoshandisa michina yekuboora pfuti yeCNC yakazara otomatiki ine mabhii ekuboora anounzwa kuGerman. Maitiro aya anoita kuti dhayamita yemaburi ive ± 0.03 mm pamaburi ese 7,932 padhiziri rimwe chete, zvichiita kuti pellet density yakaenzana uye kuderedza kutsauka kwakajairwa kwehuremu hwepellet yega yega mukati memuenzaniso wekugadzira. Dhizaini yekubvisa bhore rinenge rakatetepa rematanho matatu inoderedza kumanikidzwa kwemusana panguva yekubuda kwepellet, zvichibatsira kuderedza kushandiswa kwesimba rakati pasina kukanganisa simba rekumanikidzwa kwepellet.
Kugadzirisa Kudzvanywa kweChiyero.Chiyero chekumanikidzwa kwemuviri (L/d) che10.5:1 chakatsanangurwa pamwe chete nechikwata cheinjiniya cheHongyang pamwe nevashandi vekugadzira veAgriFeed Lombardia, zvichibva pane hunhu hwekugadzira hwechigayo. Kudya kwenyama dzemombe dzekuNorthern Italy kunowanzova ne55 60% yechibage, 20 25% soybean meal, 5 8% wheat bran, uye mafuta ekuwedzera, zvicherwa, uye amino acids. Kugadzirwa uku, nemafuta ari pakati nepakati e3.5 4.5% pamusanganiswa, kunoda chimiro chekumanikidzwa chinozadzisa starch gelatinization yakakwana (chinangwa che35 40% sekuyerwa nenzira yeamyloglucosidase) pasina kupisa kwakanyanya kunogona kukanganisa amino acids dzinonzwa kupisa kunyanya lysine nemethionine, zvinowedzerwa zvakanyanya mukudya kwenyama dzemombe dzemazuva ano.
Mhedzisiro
Mwedzi gumi nemiviri yekushanda nguva dzose neHongyang SZLH ring die uye matched roller shells zvakaburitsa kuvandudzwa kunoenderana uye kunoyerwa pazviratidzo zvese zvakakosha zvekushanda.
Kuenzanisa Kwekushanda
| Chiyero | Pamberi (OEM Die) | Mushure me (Hongyang SZLH) | Delta |
|---|---|---|---|
| PDI (Holmen NHP100, %) | 91.2 ± 1.5 | 96.5 ± 0.6 | +5.3 pp |
| Simba Rakananga (kWh/t) | 14.8 | 12.1 | -18.2% |
| Kuburitswa kwesimba (t/h, 4.0 mm) | 7.1 | 8.2 | +15.5% |
| Mari Yekudzoserwa Kwemari Yechikwereti (%) | 8.5 | 3.1 | -63.5% |
| Hupenyu Hwekufa (maawa anoshanda) | 1,800 | 2,650 | +47.2% |
| Nguva Yekuzorora Isina Kurongwa (h/mwedzi) | 6.2 | 1.5 | -75.8% |
| Kuomarara kwePellet (Kahl, N) | 38 ± 4 | 42 ± 3 | +10.5% |
| Gelatinization yeStarch (%) | 33.5 | 39.2 | +5.7 pp |
Mhedzisiro Yekushanda
Kuvandudzwa kwePDI kubva pa91.2% kusvika pa96.5% kunogadzirisa zvakananga zvichemo zvine chekuita nefaindi izvo zvaive zvakanyanya kukonzera kurwadziwa pakushanda. Pa96.5% PDI, kusimba kwepellet panguva yekufambisa nemhepo, kuchengetwa kwebulk, uye kugoverwa kweauger kune vanodya nyama kuchiri kukwira, nemishumo yemumunda kubva kumapurazi ehuku ichiratidza kuderera kweguruva muzvirongwa zvekudyisa uye kuvandudzika kwekudyiwa kwechikafu pakati pemapoka. Mumwe murimi wechibvumirano akanyora kuwedzera kwe2.8-point mukuchinja kwechikafu (kubva pa1.68 kusvika 1.65) mukati menguva yekukura kwemhuka, zvichireva kuti kuwedzera uku kwakakonzerwa nekudzikira kwekurasikirwa kwechikafu kubva mufaindi.
Kuchengetedza simba kwe18.2% patani kunomiririra kudzikiswa kwegore negore kweinenge 216,000 kWh zvichibva pakugadzirwa kwemagetsi emuchina wekugadzira magetsi pagore kwe80,000-tonne kwakaenzana neanosvika EUR 32,400 mukudzikiswa kwemari yemagetsi zvakananga paavhareji yemagetsi emumaindasitiri muItaly yeinenge EUR 0.15/kWh (Eurostat, 2025). Kuwedzerwa kwe47.2% muhupenyu hwebasa remuchina wekugadzira magetsi kunoreva kushomeka kwekuchinjana kwemagetsi pagore, zvichideredza mitengo yekutenga magetsi pagore neinenge 32% uye nguva yekushanda kwemagetsi inoenderana neanopfuura 75%.
Mhinduro dzeVatengi
"Patakatanga kufunga nezvekutenga ring dies kubva kumugadziri wekuChina, pakava nekusahadzika kunonzwisisika mukati mechikwata. Makambani ekuEurope eOEM ave achitonga chikamu ichi chemusika kwenguva yakareba, uye vanoshanda mumigodhi yekudyisa vanowanzo chengetedza zvinhu zvakakosha muprocess-critical components. Asi data racho mushure memwedzi gumi nemiviri rinotaura roga. Hongyang ring dies yakabudirira kupfuura zvigadzirwa zvemutengesi wedu wekare pane zvese zvatinoongorora kugara kwenguva refu, kushandiswa kwesimba, uye chinonyanya kukosha, mhando yepellet. Vatengi vedu vebroiler vakaona musiyano uripo pamapurazi avo, uye ndiyo mhinduro yekupedzisira."
Marco Bellini, Maneja weMabasa, AgriFeed Lombardia Srl
Mhedziso
Nyaya yeAgriFeed Lombardia inoratidza kuti mhando ye ring die haitsamiri pakubva kwayo kana nhaka yerudzi rwayo, asi nekunyatsorongeka kwesimbi, kunyatsoboorwa, uye kugadzirisa mashandisirwo ayo. Kudyara kwaHongyang mumidziyo yekuboorwa kwepfuti yeCNC inounzwa kuGermany, kuongorora kwakasimba kwezvinhu zvakabikwa, uye maitiro ekuomesa vacuum zvinogadzira ring die dzinosangana nezvinodiwa nevagadziri vekudya kwehuku vekuEurope vanoshanda mune imwe yemisika yekudya kwehuku yakakura uye ine hunhu hwakanaka pasi rose.
Kune vanofambisa michina yekudyisa yeItaly neEurope vari kuongorora sarudzo dzekutenga ring die, nyaya iyi inopa nzvimbo yekutarisa yakanyorwa: chigayo chepakati chinoshandisa maformula echibage-gorosi-soya pa 250 kW pellet press chakawana 96.5% PDI, 18.2% simba rakaderera, uye 47.2% die life extension mukati memwedzi gumi nemiviri yekushanda nguva dzose zvese izvi pamutengo wekutenga wakaderera zvakanyanya pamutengo weEuropean OEM nenguva yakatarwa yekuendesa pasi pemavhiki mana.
Manyuko eData
1. Musangano weGore weAssalzoo wa2025. Nhamba dzekugadzirwa kweindasitiri yezvikafu zveItaly: matani mamiriyoni gumi nemashanu nemazana matanhatu emamiriyoni, chikamu chehuku chikamu che39.1%, EUR 10.1 bhiriyoni yekuchinjana. Yakashumwa neIl Sole 24 Ore, Chikumi 2025.
2. Bhokisi reIndekisi. “Musika weChikafu cheShiri muItari: Kuongorora, Kufanotaura, Saizi, Mafambiro uye Ruzivo.” 2026. Kufungidzirwa kwekugadzirwa kwechikafu chakasanganiswa: 8.5 mamiriyoni 9.5 matani emarudzi ese eshiri muItari.
3. FEFAC. “Kufanotaurwa kweMusika weKugadzirwa kweZvikafu zveEU Zvakasanganiswa muna 2025.” Brussels, Zvita 2025. Kufanotaurwa kweEU27 nezvekugadzirwa kwechikafu chehuku: matani mamiriyoni 50.653 (+1.5%).
4. Eurostat. Nhamba dzemitengo yemagetsi yevatengi vemaindasitiri muEU, 2025. Avhareji yeItaly: inenge EUR 0.15/kWh yekushandiswa kwebhendi ID (500 2,000 MWh).
5. Liyang Hongyang Feed Machinery Co., Ltd. Nhoroondo yekambani uye zvirevo zvekugadzira ring die. en.ringdies.com.
6. Kansas State University. "Pellet Durability Index (PDI) Testing Methodology." Nzira yekubatanidza gaba remagaba neHolmen pneumatic method.
7. KSU. "Kuyerwa kweStarch Gelatinization muFeed Pellets." Nzira yeAmyloglucosidase yekushandisa feed.
Chidzidzo ichi chakavakirwa padata rekushanda rakanyorwa kwemwedzi gumi nemiviri (Kurume 2025 Kurume 2026) paAgriFeed Lombardia Srl, Cremona, Italy. Zita remutengi rakashandiswa nemvumo. Kuyerwa kwePDI kwakaitwa uchishandisa Holmen NHP100 pneumatic pellet tester. Starch gelatinization inosarudzwa nenzira ye amyloglucosidase enzymatic pa rabhoritari yakazvimiririra yekuongorora chikafu muPiacenza, Italy.
Nguva yekutumira: Chikumi-21-2026
